Thursday, 2 September 2021

RTD Temperature to Resistance calculation formula with Example

RTD

RTD (Resistance Temperature Detector) is a sensor whose resistance changes as its temperature changes. The resistance increases as the temperature of the sensor increases. The resistance vs temperature relationship is well known and is repeatable over time. An RTD is a passive device. It does not produce an output on its own. External electronic devices are used to measure the resistance of the sensor by passing a small electrical current through the sensor to generate a voltage

Resistive Temperature Detectors (RTDs) relate resistance to temperature by the following formula:

   RT = Rref[1 + α(T − Tref)]

Where,

RT = Resistance of RTD at given temperature T (ohms)
Rref = Resistance of RTD at the reference temperature Tref (ohms)
α = Temperature coefficient of resistance (ohms per ohm/degree)

Example:

The following example shows how to use this formula to calculate the resistance of a PT100 RTD with a temperature coefficient value of 0.00392 at a temperature of 35 degrees Celsius:

Assuming Temperature Reference = 0 Degrees

For PT100 RTD the Rref = 100

RT = 100 Ω[1 + (0.00392)(35 − 0)]

RT = 100 Ω[1 + 0.1372]

RT = 100 Ω[1.1372]

RT = 113.72 Ω

For Temperature to Resistance conversion also the same above formula applies.

The above given is a basic equation only for RTD calculation.

Note:

1.The above RTD calculation tool designed for a standard PT100 sensor.

Thursday, 8 July 2021

Electromagnetic flow Meter

 

PRINCIPLES

Electromagnetic flow meters detect flow by using Faraday's Law of induction.

According to this principle, when a conductive medium passes through a magnetic field B, a voltage E is generated which is proportional to the velocity v of the medium, the density of the magnetic field and the length of the conductor.

Inside an electromagnetic flow meter, there is an electromagnetic coil that generates a magnetic field, and electrodes that capture electromotive force(voltage). Due to this, although it may appear as if there is nothing inside the flow pipe of an electromagnetic flow meter, flow can be measured.

There is one important point when using electromagnetic flow meters. Because electromagnetic flow meters are based on the laws of electromagnetic induction, conductive liquids are the only liquids for which flow can be detected. This electromagnetic flow meter being non intrusive type, can be used in general for any fluid which is having a reasonable electrical conductivity above 10 microsiemens/cm.


Under Faraday's law of induction, moving conductive liquids inside of a magnetic field generates an electromotive force (voltage) in which the pipe inner diameter, magnetic field strength, and average flow velocity are all proportional. In other words, the flow velocity of liquid moving in a magnetic field is converted into electricity. (E is proportional to V × B × D)

As the flow changes, the electromotive force (voltage) captured by the electrodes changes as follows.



Saturday, 12 June 2021

Instrumentation Codes

CODES AND STANDARDS FOR CONTROL AND

INSTRUMENTATION (Part-1)

Temperature Measurements

1. Instrument and apparatus for temperature measurement - ASME PTC 19.3

(1974).

2. Temperature measurement - Thermocouples ANSI MC 96.1 - 1982.

3. Temperature measuremnet by electrical Resistance thermometers - IS:2806.

4. Thermometer - element - Platinum resistance - IS:2848.

Pressure Measurements

1. a) Instruments and apparatus for pressure measurement - ASME PTC

19.2 (1964).

b) Electonic transmitters BS:6447.

2. Bourdon tube pressure and vacuum gauges - IS:3624 - 1966.

3. Process operated switch devices (Pr. Switch) BS-6134.

Flow Measurements

Instruments and apparatus for flow measurements - ASME PTC 19.5 (1972) Interim

supplement, Part-II.

Measurement of fluid flow in closed conduits - BS-1042.

Electronic Measuring Instrument & Control Hardware/ Software

1. Automatic null balancing electrical measuring instruments - ANSI C 39.4

(Rev. 1973): IS:9319.

2. Safety requirements for electrical and electronic measuring and controling

instrument - ANSI C 39.5 - 1974.

3. Compatability of analog signals for electronic industrial process instruments -

ISA - S 50.1 (1982) ANSI MC 12.1 - 1975.

4. Dynamic response testing of process control instrumentation ISA - S 26 (1968)

Friday, 16 April 2021

pH Meter Working Principle, Calibration Procedure, Standard Solution Details



pH METER PRINCIPLE:

pH meter is a scientific instrument that measures the hydrogen-ion activity in solutions, indicating its acidity or basicity (alkalinity) expressed as pH value. The principle of pH meter is the concentration of hydrogen ions in the solution e.g. it is the negative logarithm of an hydrogen ion. The pH range of solutions varies between 1 to 14, where 1 is the highest in acidic nature, and 14 is the highest in alkalinity.

Potentiometeric pH meter:

The pH meter measures the difference in electrical potential between a pH electrode and the reference electrode, that is why the pH meter is sometimes referred to as a “potentiometric pH meter”.

pH meter diagram:




Calibration of pH Meter:

Calibration of pH meter is a very important function that should be performed every day before performing any test on the pH meter.

Preparation of Standard Buffer

Buffer Solution pH 4.00 (200C) Transfer the content of buffer capsule or tablet pH 4.00 into a 100 ml volumetric flask. Dissolve in about 80 ml of purified water, make up the volume to 100 ml with purified water & mix.

Buffer Solution pH 7.00 (200C) Transfer the content of buffer capsule or tablet pH 7.00 into a 100 ml volumetric flask. Dissolve in about 80 ml of purified water, make up the volume to 100 ml with purified water & mix.

Buffer Solution pH 9.20 (200C) Transfer the content of buffer capsule or tablet pH 9.2 into a 100 ml volumetric flask. Dissolve in about 80 ml of purified water, make up the volume to 100 ml with purified water & mix.

Calibration of pH meter:

Operate the pH meter and electrode system according to the manufacturer’s instructions or according to the applicable SOPs. All measurements should be made at the same temperature of 20° to 25°. The apparatus is calibrated with the buffer solution of potassium hydrogen phthalate (primary standard) (buffer pH 4.0) and one other buffer solution of different pH, preferably buffer pH 9.2. The measured pH of a third buffer pH 7.0 must not differ by more than 0.05.

Calibration Procedure:

·         The instrument is calibrated to pH 4, 7 or 9.2 but remembers to calibrate pH 7 first.

·         Dip the electrode in standard Buffer Solution of 7.00 pH value. 

·         Measure the temperature of the solution and place the temperature knob accordingly.

·         Bring the Function Switch of pH Mode.

·         Adjust the “Calibrate” control so that the display reads 7.00

·         Now again turn the Function Switch into Standby Mode.

·         Remove the electrode from 7 pH buffer solution and wash it with distilled water, soak & dry it.

·         Put the electrode in 4 pH buffer solutions.

·         Bring the Function Switch in pH Mode and Adjust the “Slope %” (Right side of the instrument) so that the display reads 4.00.

·         Remove the electrode from 4 pH buffer solution and wash it with distilled water.

·         Always keep the Function Switch at standby Mode after measuring the pH value.

Procedure and operation of pH Meter

·         Ensure the temperature of the Liquid being examined to 200-250C.

·         Immerse the glass electrode in the liquid to be examined.

·         Turn off the knobs to pH Checking & note.

·         When measuring the pH above 10, ensure that the electrode is suitable for use under alkaline conditions & apply any correction that is necessary.

·         Record the pH of the solution used to standardize the meter and electrodes at the end of a set of measurements. If the difference between this reading and the original value is greater than 0.05, the set of measurements must be repeated.

Types of pH meters

1.    Traditional pH Meter

2.    pen-like devices

3.    pH strips

4.    Holographic pH sensors

5.    Solid-state electrodes pH Meter

6.    Voltmeter display device.:

Frequently Asked Questions:

What is pH meter and what is it used for?

A pH meter is a device used for measuring the pH value of a solution. It consists of an electrode and voltmeter.

What is principle of pH meter ?

pH meter is a scientific instrument that measures the hydrogen-ion activity in solutions, indicating its acidity or basicity (alkalinity) expressed as pH. The principle of pH meter is the concentration of hydrogen ions in the solution.

What is the best pH meter?

There are lots of pH meters available in the market in India, the best pH meter may depend on the usage of every individual, Somewhere a pen pH meter is best in use, whereas sometimes conventional pH meters is more suitable. some good examples of pH meters are as:-
Bluelab pH Pen Pocket Tester.
Hanna Instruments HI 9813-6N pH/EC/TDS Meter.
Bluelab Combo pH Meter.
Apera Instruments AI311 Premium pH Test Kit.
Oakton EcoTestr Pocket pH Meter.

What is full form of pH?

The full form of pH is the Potential of Hydrogen. It is a scale used to observe the acidity and alkalinity of a solution. The acidic solution has a higher number of hydrogen ion H+ and low pH.

What are the types of pH meter?

Traditional pH Meter
pen-like devices
pH strips
Holographic pH sensors
Solid-state electrodes pH Meter
Voltmeter display device.

What is the ph Meter definition?

Ph meter is scientific instrument used to measure the pH value of a solution. It measure the pH value by passing electric current through the measuring solution, and the electrode registers the activity of electrons and protons presents in the solution that posseses the pH value in number from 1 to 14.

What is digital pH meter?

Digital pH meter is broad term to define a class of pH meter. Those pH meters which shows the pH value instantly after dipping its knob in solution are called digital Ph Meter, they may digital ph meter with electrode or portable dry pH meters

Why P is small in pH value?

p is in the small letters because it refers to a word that is power, and H is in capital letters that refers to molecule Hydrogen. The pH term arrived from a French term puissance d’Hydrogen that means “power of Hydrogen” ion. In another theory, “pH” stands for the Latin terms pondus hydrogenii (quantity of hydrogen) or potentia hydrogenii (power of hydrogen).


SUMMARY:

pH meter is an essential part of the chemical industry, Food Industry, Pharmaceutical Industry, and Agriculture sector. It allows us to know the nature of the solvent and therefore provides insights to take further actions accordingly. If a product has low pH then the manufacturer can raise its pH with some alkali solutions. However, the pH meter looks like a very simple scientific instrument but its functionality puts it at the top position of Chemio-physics instruments. pH meter is a physics instrument but its working is chemistry oriented.